Solutions

Automation

PLC-SCADA automation for sterile and biopharmaceutical facilities, engineered for process control, data integrity and 21 CFR Part 11 compliance.

Overview

Control, Data Integrity and Traceability

Esteril designs and implements pharmaceutical automation systems that improve process control, operational efficiency, data integrity and regulatory compliance for sterile and biopharmaceutical facilities.

The systems integrate PLC-SCADA architecture, HMI and IPC controls, and Electronic Batch Record functionality for accurate, repeatable operation. Each system is engineered to US FDA 21 CFR Part 11 requirements and follows GAMP guidelines, developed alongside process and validation teams to reduce human error, provide complete traceability and deliver audit-ready documentation.

Pharmaceutical automation system PLC SCADA 21 CFR Part 11 compliant

Architecture

PLC-SCADA, open platform

Compliance

21 CFR Part 11 · GAMP

Records

EBR with audit trail

Platforms

Siemens · Schneider · Allen Bradley

Where it fits

Applications

Controls and integrates process equipment and utilities across the plant.

Applications

Sterile manufacturing facilities
Biopharmaceutical processing plants
CIP / SIP systems
Manufacturing and holding vessel skids
Filtration and transfer systems
Integrated process skid systems
Utility and process automation

Built for

Localised control panels
Centralised monitoring
Secure data management
Electronic Batch Records
Flexible, scalable expansion

Open platforms that expand and customise to plant requirements.

How it’s engineered

Advantages and Key Features

Why it's specified

Improved process control and operational reliability
Enhanced data integrity and regulatory compliance
Reduced human intervention and operational errors
Flexible and scalable automation architecture
Centralised monitoring and process visualisation
Seamless integration with equipment and utilities

What's built in

Automation compliant to USFDA 21 CFR Part 11
PLC-SCADA open platform solutions
Architecture developed as per GAMP guidelines
HMI / IPC controls for localised operation
Electronic Batch Record integration
Secure data logging and audit trail management
Centralised monitoring and process visualisation
Flexible and scalable systems
Seamless equipment and utility integration
User-friendly operation and monitoring interface

Specifying questions

Frequently Asked Questions

Open PLC-SCADA platforms built on Siemens, Schneider, Allen Bradley and Mitsubishi, selected to the plant standard and expansion needs.

Through secure data logging, audit trails, user access control and Electronic Batch Records, so electronic records and signatures meet USFDA 21 CFR Part 11 and GAMP expectations.

EBR replaces paper batch records with automatic digital data logging, audit trails and documentation, reducing manual entry and strengthening compliance during inspections.

Yes. The systems integrate with process equipment and utilities including CIP / SIP, vessel skids, filtration and transfer systems, with localised and centralised control.

The open PLC-SCADA architecture allows flexible expansion and customisation, supporting localised control panels and centralised monitoring as the facility grows.