Complex Process Skid
Complex Process Skid
At Esteril Process Solutions, we design and manufacture advanced Complex Process Skid Systems for pharmaceutical and biotech applications. Our skid-mounted solutions integrate multiple process equipment modules into a single compact and efficient platform, enabling streamlined operations, faster installation, and reliable process performance.
Each skid is custom-engineered to meet specific process requirements while ensuring compliance with GMP and hygienic design standards. From standalone modules to fully integrated multi-equipment systems, our solutions are designed for seamless integration into both new and existing manufacturing facilities.
Our skid systems support advanced pharmaceutical formulations requiring high levels of process precision, sterility, and operational consistency.
APPLICATIONS
Our integrated skid systems are suitable for:
- Conventional and suspension-based injectables
- Depot formulations and controlled-release systems
- Microsphere and nanoparticle-based drug delivery systems
- Lipid-based formulations including liposomes
- Peptide and protein-based injectables
These applications are commonly associated with high-potency and oncology-focused therapies, where process precision, sterility, and consistency are critical.
Advanced Integration Capability
A key strength of our systems is their seamless integration with specialised process equipment, enabling complete and efficient process workflows. Our skid solutions can be integrated with:
- High-pressure homogenizers
- Vibromixers
- Thin film evaporators
- Spray dryers
- Extruders
ADVANTAGES
- Tailor-made skid solutions for specific processes and products
- Compact modular design with optimized space utilization
- Reduced installation and commissioning time
- Plug-and-play systems for faster project execution
- Improved process efficiency and operational reliability
- Easy maintenance and accessibility
KEY FEATURES
- Fully integrated multi-equipment skid systems
- Integration of vessels, pumps, heat exchangers, filtration, and instrumentation
- GMP-compliant design as per US FDA / cGMP guidelines
- ASME-BPE compliant fabrication standards
- PLC-based automation with HMI / SCADA integration
- SS 316L contact parts with mirror / electro-polished finish
- Hygienic piping design with minimal dead legs
- Pre-assembled and factory-tested systems
- 100% drainability and cleanability
- CIP / SIP integration capability
